Creating a semi-secure USB-drive for Linux and macOS (and Windows)

May 7, 2020

TL;DR: Format the drive with exFAT, and use gpg to encrypt the files.

I want a USB-drive I can store some private data on, and I want to be able to use it on both macOS and Linux (more specifically, Ubuntu).

I'm afraid the title is a bit misleading. The solution I've come up with does not work on Ubuntu out-of-the-box. We'll need to install exfat-fuse and exfat-utils to make this work on Ubuntu.

The solution I've come up with is this:

The best solution would clearly be to use some kind of encrypted filesystem, and I'm sure it's possible to jerryrig macOS or Ubuntu to mount an encrypted filesystem the other can interactict with, but I want something simple. I'll be storing data on this drive that I won't be accessing very often, so I want it to be simple to use when I need it.

As an added bonus, exFAT works on Windows as well. I have no idea how to use GPG on Windows, but I'm sure there's a way. Especially now that you can run Linux on Windows.

The USB-drive

I will be formatting and pariotioning the drive on Ubuntu, simply because I prefer the Linux terminal.

Plug in the drive and find out which device identifier it has been assigned. You can use lsblk to list all your devices, and find the one you just plugged in. On my machine, the drive was located at /dev/sda. This is normally your primary harddrive, so your USB-drive will probably be located elsewhere.

Partitioning the drive

Next up we need to partition the drive. I will start off by setting up GPT (GUID Partition Table). Then I will create one small (1GB) Linux-partition where I can store instructions on how to install exFAT, and then I will create one larger partition for exFAT. The second partition will have the partition-type "Microsoft basic data".

$ sudo fdisk /dev/sda

Welcome to fdisk (util-linux 2.34).
Changes will remain in memory only, until you decide to write them.
Be careful before using the write command.

Command (m for help): g
Created a new GPT disklabel (GUID: 6E3C0041-70ED-0949-887A-BFCAE8069232).

Command (m for help): n
Partition number (1-128, default 1): 
First sector (2048-60555230, default 2048): 
Last sector, +/-sectors or +/-size{K,M,G,T,P} (2048-60555230, default 60555230): +1G

Created a new partition 1 of type 'Linux filesystem' and of size 1 GiB.

Command (m for help): n
Partition number (2-128, default 2): 
First sector (2099200-60555230, default 2099200): 
Last sector, +/-sectors or +/-size{K,M,G,T,P} (2099200-60555230, default 60555230): 

Created a new partition 2 of type 'Linux filesystem' and of size 27.9 GiB.

Command (m for help): t
Partition number (1,2, default 2): 2
Partition type (type L to list all types): 11

Changed type of partition 'Linux filesystem' to 'Microsoft basic data'.

Command (m for help): w
The partition table has been altered.
Calling ioctl() to re-read partition table.
Syncing disks.

Formatting the drive

After partitioning the drive, I need to format the two partitions. The first will be formatted with ext4, and the second one with exFAT.

$ sudo mkfs.ext4 -E lazy_itable_init=0,lazy_journal_init=0 -L mntexfat /dev/sda1

I throw in the options lazy_itable_init=0 and lazy_journal_init=0 because mkfs.et4 will, by default, write the inode-table and journal after creation, in order to speed up the formatting. I don't want to wait for this, so I turn it off.

$ sudo mkfs.exfat -n SECU /dev/sda2

The ext4-partition will mount with no problems on Linux, but you need to install exfat-utils and exfat-fuse to mount the exFAT-partition. I'm making a note of this in a text-file and saving it to the small ext4-partition, in case I forget it later on.

Once exfat-utils and exfat-fuse is installed, the exFAT-partition can be mounted with mount -t exfat <device> <mount-point>.

The exFAT-partiotion should now automagically mount on macOS.

The files

Because encryption on filesystem-level is not supported across platforms, I will be encrypting my files using gpg. This means I have to handle the files unencrypted, and then encrypt them before storing them on disk (as opposed to being able to handle the files unencrypted when an encrypted filesystem is mounted). This means I have to store the files unencrypted on my local disk while I handle them. If I encrypt and decrypt the files while they are on the USB-drive, someone would be able to recover them even after they've been deleted.

On modern Linux /tmp is mounted as a tmpfs, which resides in memory, which is completely wiped when you turn off your computer. This is not the case with macOS, however. Luckily, we can easily create a ramdisk where we can handle our files.

If you're on Windows, you're on your own.

ramdisk on macOS

We can use the following line to create a ramdisk on macOS

$ diskutil erasevolume HFS+ 'ramdisk' `hdiutil attach -nomount ram://8388608`

This will create a 4GB ramdisk (8388608 = 4096MB * 2048). It will be automounted at /Volumes/ramdisk.

To delete the ramdisk:

$ diskutil eject /Volumes/ramdisk

If you wish to use this, it is probably best to save a file with instructions on how to do it on the exFAT-partition.


For Ubuntu, just do cd $(mktemp -d) to enter a directory you can work in.

On macOS, you need to create the ramdisk as described above, and then you can do to get a directory to work in.

$ TMP=$(mktemp -d); mv $TMP /Volumes/ramdisk && cd /Volumes/ramdisk/$(basename $TMP)

Move the files you want to store securely into this directory. You might want to create a sub-directory, maybe "secrets", to store them in. Just to make it easier to package with tar.

We need to create a tarball of our files, because gpg expects a file, and not a directory. tar cvf secrets.tar secrets, and encrypt the tar-file using gpg --output secrets.tar.gpg --symmetric secrets.tar, or gpg -o secrets.tar.gpg -c secrets.tar. You will be prompted for a passphrase.

Lastly, move the file over to the USB-drive.

To unencrypt your files, move the encrypted .gpg-file to your ramdisk, and do gpg -o secrets.tar -d secrets.tar.gpg, and type in the passphrase when prompted.

It is probably a good idea to store these instructions on the drive, in case you forget them.


This is not an ideal way to handle files securely on an external drive. But, if done correctly, it will be secure, and you will be able to use it across multiple operating systems.

Remember to never store your files unencrypted on the external drive. It might be possible to recover them.